DGUV 209-093 – HV Qualification

HV Training for Automotive Suppliers

Full DGUV 209-093 qualification programme for Tier-1 and Tier-2 suppliers. All levels from Sensibilisierte Person to FHV live HV work – inhouse across multiple sites, fully documented.

Get a Free Quote Our Course Finder
All
Levels
S/E through 3E – complete DGUV 209-093 coverage
Multi
-Site
Coordinated rollouts across all your German plants
T1/2
Tier-1/2
Experience with major supplier qualification requirements
24 h
Quote after your enquiry
HV Qualification

Why Tier-1 and Tier-2 Suppliers Need Structured HV Training

As OEM electrification accelerates, the entire supply chain now faces HV exposure. Tier-1 component makers (inverters, motors, battery management systems, charging systems, HV cables, connectors) and Tier-2 sub-suppliers (power electronics components, stators, busbars) work with HV voltages daily. Every employee working on or near these components requires a DGUV 209-093 qualification proportional to their HV exposure. Without it, suppliers risk non-conformance in OEM audits, liability gaps and regulatory penalties.

We help you build a structured qualification matrix across all roles: production workers near HV components (Level S/E), assembly staff with direct HV contact (Level 2E), development and test engineers (Level 2E/3E), test drivers (Level 2E). For multi-site suppliers, we coordinate training calendars across all German plants and international facilities. Examples of typical clients: suppliers of inverters, e-motors, power electronics, charging systems, HV wiring harnesses, battery connectors and thermal management systems. OEM audit requirements: we align our training documentation to BMW, Mercedes-Benz and Volkswagen supplier qualification frameworks.

Inverter & Power Electronics Suppliers
Valeo, Vitesco, Continental – Level 2E/3E
E-Motor & E-Axle Suppliers
ZF, Schaeffler, Bosch – Level 2E for production
HV Cable & Connector Suppliers
TE Connectivity, Aptiv – Level 1E/2E
Battery System Integrators
Pack assembly, BMS integration – Level 2E
Thermal Management Suppliers
Mahle, Hanon – Level S/E to 2E by role
DGUV 209-093 Qualification Levels

Available Courses

Level S/E
Sensibilisierte Person
HV awareness for all staff near HV vehicles. Safe behaviour around damaged or intact HV systems.
€89per person
Level 1S / 1E
Fachkundig unterwiesene Person (FuP)
General work on HV vehicles under FHV supervision. For service technicians and production staff.
€149per person
Level 2S
FHV Series Vehicles
Independent switching off, voltage-free verification and work on de-energised HV systems. Legal minimum for workshops.
from €699per person
Level 2E
FHV Development & Production
Full qualification for pre-SoP vehicles, prototypes, test rigs and battery production.
from €999per person
Level 3S / 3E
FHV Live HV Work
Highest qualification level – fault-finding and measurements under active HV voltage.
€1,099per person
Questions & Answers

FAQ

Warehouse and logistics staff near HV components: Level S/E. Production staff assembling HV components: Level 2E. Development and testing engineers: Level 2E or 3E. Plant safety officers: Level 2E minimum. We create a role-by-role qualification matrix as part of our inhouse proposal.
Yes. As part of our proposal, we analyse your work processes, component types and role profiles and recommend a DGUV 209-093 qualification level for each role. This is included at no extra charge. We have experience aligning to BMW, Mercedes-Benz and Volkswagen supplier standards.
Yes. We coordinate training calendars across all your German sites and create a unified documentation package. Bulk discounts apply for large-scale programmes. For international plants, we can travel to your non-German facilities as well.
For standard team sizes (5–12 participants), we can typically schedule within 2–3 weeks. For large rollouts across multiple sites, a brief planning call helps us create the optimal schedule – contact us by phone or email.
Quote & Booking

Request HV Training for Your Supplier Operations

We come to your facility – single site or multi-site rollout. Describe your product portfolio and team roles, and we will send a tailored qualification plan and quote within 24 hours.

Get a Free Quote